China Chain and sprocket factory : Full chain drive vs belt drive durability China in Yongin Republic of Korea Automatic Diameter 2000mm Rubber Vulcanizating Autoclave with ce certificate top quality low price

China Chain and sprocket factory : Full chain drive vs belt drive durability China in Yongin Republic of Korea  Automatic Diameter 2000mm Rubber Vulcanizating Autoclave with ce certificate top quality low price

We – EPG Team the largest Chain and agricultural gearbox manufacturing facility in China with 5 diverse branches. For a lot more particulars: Mobile/whatsapp/telegram/Kakao us at: 0086-13083988828

Our major goods are chain , gears, sprocket, Needle Roller bearings, Cylindrical Roller Bearings, Rod finish Bearings, Spherical plain bearings, Observe roller Bearings for Guideway, Roller Bearings, Mix Bearings for forklifts, H2o Pump Bearings, SNR Auto Bearings and all sorts of Spherical Bearings. Maker EPG is 1 of the largest makers in China. We have sophisticated equipment for production and new technological innovation screening capability . By way of adopting new engineering from British, German, U.S.A, our goods are very best sellers all in excess of European, America, and Southeast Asia.of regular and custom made roller chains. Suitable for getting older, anxiety relieving, warmth managing and powder coating programs. Aerospace, automotive, army, strength, composite, pharmaceutical and various other industries served. Turnkey techniques integration and most items offered in stock. Common roller chain is obtainable with pitches from 1/2 to 3 inches. Chain figures are determined by multiplying the pitch by eighty (a 1/2 inch pitch chain would be a No. forty chain). A hyphenated suffix indicates numerous strands. 1. Purposes of SINOMAC Vulcanization Autoclave
Rubber vulcanization is a chemical process at a given force, temperature and time for converting natural rubber into more tough materia EPT by the addition of sulfur. These additives modify the polymer by forming cross-links (bridges) between person polymer chains. Vulcanized materia EPT are considerably less sticky and have superior mechanical houses. And vulcanization autoclave is used extensively for this chemical method. The principal merchandise are galoshes, rubber tubes, cable, rubber roller, rubber ball, and so on.In this area, SINOMAC has been the chief, as we have accrued complete vulcanization expertise and technological innovation for many years.

two. Simple Design and style Information

2.1 Model and Dimensions

  • Autoclave product:    SN-LHGR2050D
  • Powerful diameter:  2000mm
  • Efficient duration:      5000mm

  Definition:  * Efficient diameter is the interior diameter of the autoclave.

                    * Effective length is to stage to do the real size of the shell.

two.2 Generation Potential

  • Doing work circle of autoclave: can be established according to the working procedure
  • Max size of pulley:                Ø1700X5000mm

two.3 Electric Electricity

  • Running voltage:          415V (AC)±5%, 3 period, fifty Hz
  • Manage electrical power:                220VAC/50Hz/24VDC

2.4 Water, Air and Steam Supply

  • Cooling water usage:         ~2m3/h
  • Cooling water stress:               min.3 bar ~ max. 6 bar
  • Manage air of control products:   5 ~ 7bar
  • Steam capacity:                            2t/h

2.5 Environmental Situations

  • Max. air temperature:     +50ºC
  • Min air temperature:       -5ºC
  • Relative Humidity:          <80%
  • Altitude:                          <2000m

3. EPT Characteristic and Doing work Method

3.1. EPT Function
Autoclaves with direct steam: heating and pressurization are carried out with steam. This heating technique is particularly effective and indicated for goods of big sizes and weight. The temperature uniformity which typically differs between +/- 2°C,the exchange ability, taking place with condensation on colder surfaces, coupled with analyzed installations, permit to obtain excellent results.

three.2 Doing work Procedure

three.2.1 StHangZhourd curing recipe

Item  Temp. setpoint Soak Time Temp. phase length
Segment1 T1 t 1-2 t 1
Segment2 T2 t 3-4 t 2
Segment3 T3 t 5-6 t three

three.2.2 A short curing recipe case in point

four. Tools Technical Details

four.1 Pressure Vessel

  • Strain vessel with quick-opening door, Design, Manufacture & Inspection: Code ASME Area VIII, Div 1.
  • Shell Content: SA-516
  • Cap Flange Materials: ASTM-a hundred and five Forged
  • Shell Flange Materials: ASTM-105 Solid
  • Radiography Stage: 100% welding radiographic documents are integrated
  • ASME stamping , Nature Of Inspection:a. Overview the design drawing and calculation sheet
    b. Verification of the substance
    c. Evaluation welding method
    d. Review welder qualification
    e. Evaluation NDT staff qualification
    f. Review NDT documentation
    g. Hydrostatic examination

4.2 Door System

  • The closing technique of the autoclave is the indented kind assisted with a hydraulic technique, in get to swiftly and secured make a totally airtight closing.
  • The entire system consists of three areas: a pair of equipment flange, pushed devices and seal ring.
  • Hydraulically operated doorway opening and closing. It is controlled by PLC program.
  • The seal ring is made of silicon rubber.
  • Basic safety force sensors have to avoid door opening in circumstance of strain (permitted less than .1 bars).

four.3 Thermal Insulation Program
Interior Insulation and External Insulation
We use ceramic fiber as the insulation materials. The warmth transfer coefficient is quite reduced to make the warmth reduction to a minimal. The masking board of ceramic fiber is stainless steel. It is corrosion resistant and seems nice. Interior insulation style can get a reduced power intake, while external insulation design gets a high one particular, but a greater temperature uniformity.

  • Insulation:External insulation layer
  • Insulation content:Ceramic fiber 
  • Exterior sheet steel: stainless metal,1. mm
  • Insulation thickness:50mm

4.4 Internal Coating

  • Objective: Anti-corrosion
  • Spraying process: Aluminum coating
  • Thickness:.15-.2mm

4.5 Hot Air Circulating Method
We use modified centrifugal impellers, which can make big air stream and high air stress. And we adopt a dynamic and mechanical sealing style. The dynamic and static ring sealing material is silicon carbide-graphite.
The style of air duct structure is a U variety with circulation guiding device, which can guarantee the adequacy of scorching air circulation. The compelled convection fee inside of the autoclave can get to more than ninety%. By this design and style, the technique can acquire a constant and uniform temperature growing rate.

4.5 Internal Rai EPT and Components

  • Rails: 100x75X8mm Angle, stainless metal
  • Steam spray pipe:stainless metal
  • Pipe joints on autoclave: stainless steel 

4.7 Direct Steam Heating and Pressurization

There are two steam distribution pipes at the two sides of the autoclave, which respectively geared up a good deal of tiny holes. Steam by way of these holes evenly distribute into the autoclave, heating and pressure for product. Holes installation direction can ensure steam spraying together the wall of autoclave, rather than right sprayed onto the item, ensure the good quality of items..

four.8 Drainage 
It performs a role of exhausting condensed h2o and is composed of drainage pipeline connector, steam trap, blow-down valve. It connects with the flange in the bottom of autoclave. The condensed drinking water is constantly exhausted by way of steam lure right after sedimentation in the connector. Blow-down can exhau EPT condensed drinking water and sludge non-scheduled.

4.9  Pressure Parts

  • Inlet and exhau EPT valve, proportionally controlled, Electric control valve.
  • Handbook exhau EPT valve, 3-piece ball valve.
  • Force transducer: 1
  • Precision: +/- 50mbar
  • Strain gauge:1

four.10 Control System

  • Control Program is developed based on the study and improvement toward rubber vulcanization processing sector, including the PLC central controlling part, contact monitor (HIM) operation technique and community, it is a consumer friendly, state of the artwork, programmable digital system.
  • Password secured entry access, operator can log into the technique by accessing the security login form with a identify and password.
  • It is automatic controlling, recording and graph the temperatures and stress of the autoclave, audible alarms for higher or reduced temperatures or force.
  • Guide procedure display permits operator take handbook management temperature, stress, and valves as authorized.
  • It can insert or conserve the product working recipe, exhibit the pressure and temperature curve anytime and its paperless file operate can realize document, preserve and verify of technique curve and method parameters.
  • It has above-temperature and overpressure alarm and a variety of safety safety functions.
  • Client can function register, login and typing in product information, and understand intranet or remote handle. 
  • Conversation to a Private Personal computer allowed (Teamviewer ), with built in application to software, report and graph of approach in real time.
  • Internet relationship by means of Team-Viewer (VPN) with our Company.

4.11 Safety System
 

4.eleven.1 Mechanical basic safety interlock I
Security restrict deal with is interlocked with the lid. Workers have to flip the manage to unlock the  safety gadget then the lid can be opened.

four.11.2 Electrical basic safety interlock II
The security device performs with safety limit manage and connects with our ECC. When employees operate the reducer and basic safety restrict manage, whilst there is strain in the autoclave, the ECC will give a audio-light-weight alarm.

four.11.3 Safety valves
There is one safety valves on the prime of autoclave. We have set a strain limit in the valves. When the pressure exceed the limit, the valves will perform immediately to launch the air down to a affordable pressure variety.

5. Configurations of Autoclave

  • HMI: Wenview contact screen, ZheJiang
  • PLC: Siemens
  • Principal electrical ingredient : Schneider,China
  • Restricted change: Omron
  • AUTOCLAVE Shell: ASME Segment VIII, Div 1, SINOMAC
  • EPT elements: Hualiang, China

Management cabinet in accordance to CE stHangZhourds

six.System EPT View

seven. Packing

six.1  The tools will be appropriately packed / wrapped considering long-distance ocean and land transportation and rough dealing with that may possibly occur in the absence of each parties.
six.2  Proper security from humidity, rust, mildew, scratches, shaking, and many others, will be taken so that the items may possibly arrive at the set up internet site in great condition.
six.3  Shipping marks and warning signed will be evidently painted, and comprehensive packing li EPT (in English/Espanol) will be soundly hooked up, to the exterior of the packing.

eight. Autoclave Specification
 

MODEL SN-LHG2050D VULCANIZATION AUTOCLAVE-TECHNICAL PARAMETER
No. Description Device Specifications and Parameters
one Effective Working Diameter mm 2000
2 Effective Working Length mm 5000
three Autoclave Track Distance mm 800
4 Design Pressure MPa one
five Max. Working Pressure MPa .8
six Safety Valve Exhaust MPa .eighty five
seven Design Temperature ºC two hundred
8 Max. Working Temperature ºC a hundred and eighty
9 Temperature Uniformity at Steady State ºC ±2
10 Openning Door Mode Hydraulic
11 Working Medium Saturated steam
12 Heating Mode Steam direct heating
13 Heating Power KW 162
fourteen Quantity of Circulating Fan Motor Set one
fifteen Quantity of Circulating Fan Motor KW 15
sixteen Thermocouple Type Type K or J
17 Vaccum Lines Piece
18 Quantity of Vaccum Pressure Transducer Piece
19 StHangZhourd Control Mode PLC+Personal computer
twenty Control Software  Thermal Processing Control (TPC)
21 Insulation Type Exterior
22 Insulation Material Ceramic Fiber
23 Insulation Thickness mm 50
24 Insulation Sheet Material Stainless Steel or Aluminized Steel
25 Working Environment Temperature ºC Min. -20ºC, ,Max. +45ºC
26 Working Environment Humidity <60%
27 Power Supply 220/380VAC, 3P+N+PE, 50/60Hz
28 Bodyweight KG 7480

eight. Skilled Workshop

nine. SINOMAC World-wide Turnkey Tasks
With the knowledge of manufacture and provider for fifteen many years, our professional team are capable to offer the world-wide turnkey venture, such as a specialist coaching. SINOMAC autoclaves can be created as ASEM, PED, EPT stHangZhourds, as well as our Chinese stHangZhourd.

From the SINOMAC Team, with 15 several years of expertise.

The use of unique equipment manufacturer’s (OEM) component quantities or logos , e.g. CASE® and John Deere® are for reference purposes only and for indicating merchandise use and compatibility. Our firm and the detailed replacement parts contained herein are not sponsored, accredited, or made by the OEM.

China Chain and sprocket factory : Full chain drive vs belt drive durability China in Yongin Republic of Korea  Automatic Diameter 2000mm Rubber Vulcanizating Autoclave with ce certificate top quality low price

China Chain and sprocket factory : Full chain drive vs belt drive durability China in Yongin Republic of Korea  Automatic Diameter 2000mm Rubber Vulcanizating Autoclave with ce certificate top quality low price

China Chain and sprocket factory : Full chain drive vs belt drive durability China in Yongin Republic of Korea  Automatic Diameter 2000mm Rubber Vulcanizating Autoclave with ce certificate top quality low price

China Chain and sprocket factory : Full chain drive vs belt drive durability China in Yongin Republic of Korea  Automatic Diameter 2000mm Rubber Vulcanizating Autoclave with ce certificate top quality low price

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